• 专利附录
  • 专利说明
  • 权利要求
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    • 专利摘要:
    The present invention relates to a battery unit (1) essentially comprising a plurality of cells, a housing (3) housing and surrounding said cells and means (5) for regulating the temperature of said cells by circulation of heat transfer fluid.Battery unit (1) characterized in that the housing (3) comprises, at least at the level of a bottom region on which the cells rest, at least one, preferably several, zone (s) of heat exchange between said cells cells and the heat transfer fluid, said zone (s) being integrated in the structure of said housing (3), preferably in the wall of the latter.
    公开号:FR3079971A1
    申请号:FR1856167
    申请日:2018-07-04
    公开日:2019-10-11
    发明作者:Nicolas BECKER；Alexandre FLORANC
    申请人:Sogefi Air and Cooling SAS；
    IPC主号:
    专利说明:

    Description
    Title of the invention: Battery unit with integrated temperature control means ^ [0001] The present invention relates to the field of autonomous electrical energy sources, in particular those on board motor vehicles, and relates to a unit battery with integrated temperature control or regulation means and a hybrid or electric motor vehicle comprising at least one such unit.
    Hybrid / electric vehicles are equipped with a battery for storing the electrical energy necessary for their operation. Current challenges require optimizing the design of battery units, also known as "battery packs", in order to obtain the best performance in terms of life (charge / discharge) and driving range. Charging time is also an important factor in the daily use of these battery packs.
    The batteries used ideally need to operate at temperatures between 10 ° C and 30 ° C, in particular high density storage batteries, for example of the Li-ion or Li-polymer type. Too low a temperature affects battery life and too high a temperature affects battery life. It is therefore necessary to regulate the temperature of the batteries as well as possible.
    In the context of on-board applications on vehicles, there are solutions for air-cooled batteries, but the heat exchange remains fairly limited. The current trend is to use a heat transfer fluid in order to improve heat exchange and increase the efficiency of regulation.
    In addition, the housing for receiving these batteries can be made directly by a part of the vehicle or consist of cavities formed in a structural part of this vehicle. However, these solutions are very inflexible in terms of implementation and make maintenance difficult. Autonomous battery pack solutions that are not integrated into the vehicle structure are therefore to be preferred.
    Many designs exist in the state of the art: they use metal solutions (steel, aluminum, etc.) with a distribution of heat transfer fluid by hoses to cooling plates assembled and arranged inside. of the battery pack, on which the modules grouping the cells or elements of the battery are based.
    This results in a complex construction, formed by the assembly of a large number of parts, requiring the making of many tight connections during manufacture (whose resistance to aging can be problematic) and constituting a bulky structure, multicomponent.
    In addition, the housing of the battery unit of these known solutions being made of metal (preferably aluminum), it can not thermally and electrically isolate the battery pack to the outside, also has a price high cost and is also prone to corrosion.
    In addition, no effective measure is provided in these known solutions for preserving the battery in the event of a leak of heat transfer liquid inside the housing.
    The present invention aims to overcome at least the main limitations mentioned above.
    To this end, the invention relates to a battery unit, in particular for a hybrid and / or electric motor vehicle, essentially comprising, on the one hand, a plurality of cells or battery cells, if necessary physically and / or electrically grouped into several blocks or modules, on the other hand, a housing housing and surrounding said cells or elements and, finally, means for regulating the temperature of said cells cells or elements by circulation of heat transfer fluid, battery unit characterized in that the housing comprises, at least at the level of a bottom region on which the cells rest, at least one, preferably several, exchange zone (s) thermal between said cells and the heat transfer fluid, said zone (s) being integrated in the structure of said housing, preferably in the wall of the latter, in that the or each exchange zone comprises a surface element with high thermal conductivity in contact with cells, on the one hand, and the heat transfer fluid, on the other hand, and, in that the surface element with high thermal conductivity is an insert element in the housing, and consists in a metal plate, or in a rigid material and good analogous thermal conductor, secured in a liquid-tight manner with a surface element with low thermal conductivity, each surface element with low thermal conductivity of the or each exchange zone forming an integral part of the housing and advantageously constituting a portion of the wall of the latter.
    The invention will be better understood from the following description, which relates to preferred embodiments, given by way of nonlimiting examples, and explained with reference to the appended schematic drawings, in which:
    Figures 1A and 1B are perspective views from two different angles of a battery unit according to the invention, with a rectangular parallelepiped housing formed by the assembly of a lower tray and a cover;
    Figure 2 is a perspective view similar to that of Figure 1A, the cover being removed;
    Figure 3 is a full sectional view of the battery unit shown in Figures 1 and 2;
    Figure 4 is a representation of part of the representation of the figure on a different scale;
    Figure 5 is a representation of part of the representation of the figure on a different scale, in the presence of a leak of heat transfer liquid with discharge to the outside;
    Figure 6 is a schematic sectional view of a battery unit according to another embodiment of the battery unit of the invention;
    Figure 7A is a view similar to that of Figure 2, the cells or battery cells being removed and only the lower tray being shown;
    Figure 7B is a view similar to that of Figure 7A illustrating another alternative embodiment of the tray, the cells being removed and a reinforcing frame being attached to the tray;
    Figure 8 is a perspective view from below of the lower tray of a battery unit shown in Figures 1A and 1B;
    Figure 9 is a detail view and on a different scale of a part of the lower tank shown in Figure 8, substantially corresponding to a recessed bottom wall portion forming a surface element with low thermal conductivity;
    Figure 10 is a view on a different scale of a detail of Figure 9;
    Figure 11 is a view similar to that of Figure 8 after removal of a thermally conductive plate or high thermal conductivity of a heat exchange zone integrated in the lower tray;
    Figure 12A is a detail view (portion of the bottom wall with recess of the heat exchange zone from which the conductive plate has been removed) of Figure 11, on a different scale;
    Figure 12B is a top view of the object shown in Figure 12A;
    Figure 13 is a perspective view from below of a high thermal conductivity wafer of a heat exchange zone;
    Figures 14 to 16 are views respectively identical to Figures 1A, 1B and 1C illustrating the circulation of the heat transfer fluid in the supply and discharge conduits (Figures 14 and 15), in the tapping lines (Figure 15) and in the internal volume of a heat exchange zone forming a portion of an elementary U-shaped circuit (FIG. 16);
    Figure 17 is a partial cross-sectional view (perpendicular to the partition wall) of the battery unit shown in Figures 1A and 1B, illustrating the circulation of the heat transfer fluid in the supply / discharge conduits, the lines of the stitching and the heat exchange zones, and FIG. 18 is a view similar to FIG. 1A also showing a reinforcing frame intended to come to fit around and in the lower tank of the housing of the unit. drums.
    Figures 1, 3, 7, 14, 15, 17 and 18 in particular show a battery unit 1, in particular for a hybrid and / or electric motor vehicle, essentially comprising, on the one hand, a plurality of cells 2 or battery cells, if necessary grouped physically and / or electrically into several blocks or modules 2 ′, on the other hand, a housing 3 housing and surrounding said cells or cells 2 and, finally, means 4, 5 for regulating the temperature of said cells or elements 2 by circulation of heat transfer fluid FC.
    According to the invention, the housing 3 comprises, at least at the level of a bottom region 6 on which the cells 2 rest, at least one, preferably several, zone (s) 6 'of heat exchange between said cells 2 and the heat transfer fluid FC, said zone (s) 6 'being integrated in the structure of said housing 3, preferably in the wall 3' of the latter.
    Also in accordance with the invention, the or each exchange zone 6 'comprises a surface element 7 with high thermal conductivity in contact with cells 2, on the one hand, and the heat transfer fluid FC, on the other hand .
    In addition, the surface element 7 with high thermal conductivity is an element added in the housing 3, and consists of a metal plate, or of a rigid material and similar good thermal conductor, secured in a liquid-tight manner with a surface element 9 with low thermal conductivity, each surface element 9 with low thermal conductivity of the or each exchange zone 6 'forming an integral part of the housing 3 and advantageously constituting a portion of the wall 3', 10, 1T of the latter.
    Thus, due to the integration of at least part of the means 4, 5 for temperature regulation (here at least the heat exchange zones 6 ') in the structure of the housing 3, this leads to a compact construction (maximum internal volume, minimum external volume), with a limited number of parts and parts to be assembled (only the constituent parts 10, 11 of the housing 3 must be mutually secured, the zone or zones 6 ′ of heat exchange being incorporated in said housing parts 3).
    Preferably, a surface element 7 is associated with cells 2 of a single module 2 ’(coincidence and correspondence of the modular arrangements of zones 6’ and modules 2 ’).
    The heat exchange zones 6 ′ can thus constitute means for regulating the temperature of the cells 2 which not only are incorporated into the structure of the housing 3, but can also be organized and segmented according to the organization and the possible grouping of cells 2 (in 2 ′ modules), for optimized heat transfer efficiency.
    In accordance with an advantageous constructive characteristic of the invention, particularly emerging from Figures 4 to 13 and 17, the or each exchange zone 6 'comprises a volume 8 of circulation of heat transfer fluid FC, defined between a surface element 7 with high thermal conductivity, in direct contact with cells 2, and a surface element 9 with low thermal conductivity, in contact with the external environment.
    Thus, the heat exchange with the fluid FC of the volume 8 is extremely favored at the level of the surface element 7 and on the contrary reduced to the maximum at the level of the surface element 9 complementary.
    A high thermal conductivity, and more generally a good thermal transfer between the FC fluid and the cells 2, is achieved by using an intrinsically good thermal conductive material (metal plate) and used in thin thickness, in relation to a surface of maximum contact and an optimized quality of contact between the surface element 7 and the cells 2, where appropriate of the module 2 ′ concerned.
    The low thermal conductivity can be achieved by using a material with low thermal conductivity, or even thermal insulation, in combination with a relatively large thickness of the wall of the surface element 9.
    Typically, in the present is meant by high thermal conductivity λ, values of λ such as λ> 50 W.m ' 1 .K' 1 , preferably λ> 100 W.m ' 1 .K' 1 and by low thermal conductivity λ , values of À such that À <1 Wm ' 1 .K' 1 , preferably À <0.5 W.m ' 1 .K' 1 .
    As mentioned above, the material of the surface element 7, preferably aluminum, can also be non-metallic, and for example consist of a thermoplastic or thermoset material, loaded with additive to increase its thermal conductivity.
    The surface element 7 may, alternatively, also be of a flexible or flexible nature to adapt and make up for the flatness defects of the modules 2 ′, while being a good thermal conductor (element 7 made of silicone for example, preferably charge).
    The or each thermally conductive plate 7, in addition to an optimized heat exchange with the cells 2 (possibly only of the module 2 ′ which is assigned to it), will have to delimit sealingly an elementary volume 8 of fluid circulation FC in relation with a surface element 9, and withstand the deformations induced by the temperature variations, in order to permanently maintain optimal surface contact with the cells 2. Its connection and its assembly with the housing 3 and with the surface element 9 paired are therefore advantageously both peripheral and, at least punctually, distributed over its surface.
    The housing 3 may have only a single 6 ′ heat exchange zone (only in the lower tank 18) or a single 6 ′ heat exchange zone in each of its constituent parts (for example a zone 6 'in the lower tray 18 and a zone 6' in the cover 19 - figure 6).
    However, preferably, the housing 3 comprises a plurality of zones 6 'of heat exchange in one, more or each of its constituent parts (tray 18, cover 19), each zone 6' being advantageously assigned to a module 2 '(see Figures 3, 4, 8, 9, 11 and 16).
    Thus, the surface elements 7 and 9 constitute, by cooperation, wall regions 3 ′ with a double wall structure of the housing 3, these double skin wall regions corresponding to the heat exchange zones 6 ′ and containing the 8 integrated heat transfer fluid circulation volumes FC.
    According to an important characteristic of the invention, emerging from Figures 4 to 6, 9, 10, 12 and 13, the or each volume 8 of circulation is delimited laterally or peripherally by a sealing means 11 disposed between the two elements 7 and 9 considered, a leakage path 12 being formed around the surface element 9 concerned, allowing the evacuation to the outside of any heat transfer liquid FC escaping if necessary from the volume 8 targeted.
    Such an embodiment makes it possible, in a simple manner, to form sealed circulation volumes 8 while guaranteeing, in the event of accidental damage or rupture or due to aging, any absence of contact between the heat transfer liquid FC and the cells 2. The different leakage paths 12 associated with the different zones 6 ′ may optionally be fluidly connected together to produce a flow of heat-transfer fluid escaping from a volume 8 or from several volumes 8 towards one or more discharge orifices located in particular locations of the bottom wall 10 (low points).
    It can also be provided to have leakage sensors or detectors at the various leakage paths 12 or, alternatively, a single leakage detector in the event of convergence of the various leakage paths 12 (not shown).
    Thus, the invention can provide that at least some or all of the leakage paths 12 of the different heat exchange zones 6 'converge towards a single zone or point on the bottom wall 10 of the housing 3, provided (e) a 12 ”discharge orifice, and, if necessary, the zone or point of convergence of the flows coming from several or all of the escape routes 12 is equipped with a detector for the presence of heat-transfer liquid FC.
    However, advantageously, each escape route 12 associated with a 6 ′ heat exchange zone is independent of the other escape routes and has its own means of evacuation towards the outside (through holes 12 ").
    Advantageously, in connection with a simple and economical construction, the or each escape route 12 is formed in the bottom wall 10 of the housing 3 and extends continuously around the peripheral sealing means 11 of the circulation volume. 8 concerned, which preferably corresponds to a flat and flat chamber. Thus, whatever the location of a possible leak, the heat transfer liquid will be recovered by said path 12 and routed to the outside (underside of the lower tank 18).
    In accordance with a preferred practical embodiment, the or each escape route 12 comprises a groove or groove 12 'formed in the bottom wall 10 and which extends externally and circumferentially around the peripheral sealing means 11 of the circulation volume 8 considered, advantageously following the contour of said means 11. At least one, advantageously two and preferably several, orifice (s) 12 ”passing through the bottom wall 10 of the housing is (are) formed in the bottom of said groove 12 '. Whether or not the unit 1 is inclined relative to the horizontal, rapid evacuation to the outside of the FC liquid having leaked the volume 8 concerned is therefore ensured. By advantageously providing at least two 12 ”orifices, a venting function can be ensured.
    According to an advantageous construction characteristic, emerging for example from FIGS. 4 to 6 and 13, each surface element 7 with high thermal conductivity and in the form of a wafer, has an edge forming a peripheral frame 13, in one piece or attached by overmolding, secured to the bottom wall 10 of the housing 3, the bottom wall portion 10 facing the surface element 7 constituting a surface element 9 with low thermal conductivity and the connection zone 14 between the frame 13 and the wall bottom 10, for example a connection zone by welding, extending around and at a distance from the peripheral sealing means 11 of the circulation volume 8 concerned.
    And preferably the escape route 12 of each exchange zone (6 ’) extends between the joining zone 14 and the peripheral sealing means
    11.
    The surface element 7 of each exchange zone 6 'thus extends peripherally beyond the continuous sealing means 11 and has an edge 13 shaped and / or molded (for example folded and provided with a bead of overmolded material constituting a second waterproof barrier and delimiting, with the projecting part of the element 7, the groove 12 ′ and the edges 9 ”of the surface element 9, a leakage path 12 towards the outside (the latter is then in the form of a conduit with 12 "holes opening to the outside. The 12" holes can typically have diameters between 3 and 6 mm, preferably around 4 to 5 mm.
    Such a frame 13 allows in particular to establish a continuous connection around the periphery, preferably by laser welding.
    For example, the sealing means 11 may consist of a seal 14 present, in the compressed state, between the mutually secured peripheral edges of the two surface elements 7 and 9, this seal 14 being preferably housed in a groove 11 'of the bottom wall 10.
    In particular in connection with an embodiment of the lower tank 18 by injection molding, it can be provided that each surface element 9 corresponds to a recessed area or a depression in the bottom wall 10 of the housing 3, delimited laterally by edges elevations 9 ”on which a surface element 7 substantially in the form of a thermally conductive plate rests, with interposition and / or compression of a sealing means 11.
    Advantageously, and as shown for example in Figures 10 to 12, 16 to 17, the circulation volumes 8 of the or different zone (s) heat exchange 6 'form portions of one or more circuit (s) 4 for circulating heat transfer fluid FC, integrated in the structure of the housing 3, said portions of circuit 4 being fluidly connected in series, or not, and connected to conduits 5 ′, 5 ”of distribution / collection forming part of a circuit 5 for supplying / discharging coolant liquid FC, these circuits 4 and 5 constituting the means for regulating the temperature of the cells 2.
    In accordance with a preferred constructive variant of the invention, particularly emerging from Figures 1, 3, 7, 14, 15 and 17, the housing 3 is made of plastic, and it is constituted, on the one hand, by a lower tank 18, with a bottom wall 10 (and side walls 18 ”), and by an upper cover 19, this tank 18 and this cover 19 being assembled peripherally, preferably by screwing, and possibly with interposition of a seal sealing, at a 3 ”contact strip.
    An embodiment of the housing 3 in a rigid plastic material (thermoplastic material loaded or not with additives and / or fibers, for example polypropylene, polyamide, polyester, etc.) and in two parts 18 and 19 assembled peripherally, makes it possible to '' lead simultaneously (compared to metal boxes) to better thermal insulation and a reduction in production costs, and allows a wide variety and diversity of achievable shapes.
    The sealed assembly area of the tray 18 with the cover 19 may consist of a continuous peripheral contact strip 3 ”obtained by pressing under pressure the respective edges of the tray and the cover, or possibly by melting of material between the edges opposite and with complementary configurations of the two parts 18 and 19 constituting the housing 3.
    A removable assembly by screwing, clipping or the like will be preferred because it allows disassembly of the cover 19 for testing, maintenance and replacement of cell (s) 2, or module (s) 2 ’.
    In addition, a compression seal is, in known manner, interposed between the two edges in contact at the 3 "assembly area.
    As indicated above, it is expected that the lower tray 18 has formations or recesses in its bottom wall 10, and possibly in at least some of its side walls 18 ', these formations or recesses each constituting a surface element 9 with low thermal conductivity and forming, in cooperation each with a surface element 7 with high thermal conductivity, in the form of a wafer and in contact with cells 2, for example all the cells 2 of a module 2 ′, zones 6 ′ d 'heat exchange with each a volume 8 of circulation of heat transfer fluid FC.
    This tray 18 may also, alternatively and as shown in Figure 6, have only one plate 7 and a single area 6 'at its bottom region 6.
    In order to increase the possibilities for regulating the cells, by increasing the heat exchange interfaces and the heating / cooling power available, it can be provided that the cover 19 also includes, in its structure, one or more zones 6 'heat exchange between at least some of, preferably all, cells 2 and the heat transfer fluid FC. The or each heat exchange zone 6 'of the cover 19 may comprise a volume 8 of circulation of heat transfer fluid FC and be formed by the cooperation of a formation or recess of the wall 19' of the cover 19, constituting a surface element 9 with low thermal conductivity, with a surface element 7 with high thermal conductivity, in the form of a wafer and in contact with cells 2, for example all the cells 2 of a module 2 ′ (FIGS. 3 and 6). The double wall construction of the cover 19 can thus be similar to that of the tank 18.
    In order to be able to compensate for the probable assembly games of the different parts 18, 19 of the housing 3 so as not to interfere with the heat transfer performance between the cells 2 and the heat transfer fluid FC, in particular at the level of the cover 19, a flexible and thermally conductive plate or sheet 26 is interposed between the surface element (s) 7 with high thermal conductivity of the heat exchange zone (s) 6 ′ integrated in the cover 19, in the bottom 6 'of the tray 6 and / or in the side walls 18' of the tray 18, on the one hand, and the relevant faces of the cells 2 of the modules 2 'facing each other, on the other hand.
    Where appropriate, alternatively, each surface element 7 in the form of a wafer may be coated with an individual layer of material with high thermal conductivity, such as for example charged silicone.
    As shown in Figures 11 and 16, each heat exchange zone 6 'comprises a volume 8 of circulation of heat transfer fluid FC forming a portion of a U-shaped or serpentine circuit, the two free ends of the two branches are fluidly connected to 5, 5 ”distribution / collection lines forming part of a circuit 5 supply / evacuation of heat transfer fluid FC.
    The circulation volumes 8 in a U or serpentine shape (not shown) are all fluidly connected:
    - either individually in series and collectively on circuit 5 (not shown);
    - Either individually and parallel to this circuit 5 (Figures 8 to 11 and 17).
    Preferably, and as illustrated in an exemplary manner in FIGS. 4 to 6, 11 to 13, each surface element 7 with high thermal conductivity in the form of a wafer is secured to the wall 3 ′ of the housing 3, d on the one hand, peripherally, preferably continuously and for example by mechanical attachment or welding, and, on the other hand, at at least one bonding zone 15 situated inside the surface of said wafer 7, advantageously at level of a plurality of bonding zones 15 distributed over the surface of said wafer 7, preferably regularly.
    Thus, in addition to a peripheral attachment, the or each plate 7 is also rigidly secured in a plurality of points or zones 15 dispersed. This results in a distributed fixing which prevents any deformation of the wafer (s) 7 under the effect of heat, and also under the effect of the weight of the cells 2 (for the wafers 7 of the tank 18 - the zones 15 also forming support points - distribution of the stress), allowing to ensure over time an optimal surface contact between plate (s) 7 and cells 2.
    In accordance with an advantageous practical embodiment emerging from Figures 4 and 5 in particular, each surface element 7 with high thermal conductivity and in the form of a wafer, is secured to a portion of the wall 3 'of the housing 3 constituting a surface element 9 with low thermal conductivity, this at at least one bonding zone 15, preferably a plurality of bonding zones 15 distributed regularly. Each bonding zone 15 consists of a local deformation 16, protruding in the direction of the wall portion 3 ′, of the surface element 7 in the form of a metal plate, said deformation 16 being overmolded by a material 16 ′ compatible with the material of said wall portion 3 'for a connection by laser welding, for example.
    These connecting points 15 in the form of prominent local plastic formations 16 'having a metal core 16 may for example come into engagement with support in recessed local formations 9' formed in the wall portion 3 'constituting the surface element 9, to make as many point mechanical connections.
    Despite the presence of possible strips of material between points 16 '(resulting from the overmolding process), a fluid circulation path FC in the exchange zone 6' concerned is formed between the two surface elements 7 and 9, in volume 8 which they delimit between them.
    Advantageously, it can be provided that one of the two surface elements 7 and 9 facing each other, defining between them a circulation volume 8 of heat transfer fluid FC of a heat exchange zone 6 ′, advantageously of rectangular shape , has a rib 17 subdividing said volume 8 into two branches of an elementary portion of circulation circuit 4 'in U, S or serpentine.
    Although this elementary circulation circuit form 4 ′ is preferred because of its simplicity of construction, large exchange surface and circulation path suitable for easy circulation, other forms are also possible such as the serpentine, S, Z or the like.
    As is also apparent from Figures 1 to 3, 8 to 12 and 14 to 17, the means 4, 5 for regulating the temperature comprise distribution conduits 57collecte 5 ”constituting one or more supply circuit (s) / evacuation of LC heat transfer fluid, these conduits 5 ′, 5 ”being structurally integrated in the housing 3, as are secondary or tapping lines 20 connecting said conduits 5 ′, 5” to the circulation volumes 8 of the zones 6 ′ heat exchange, these conduits 5 ', 5 ”and lines 20 being at least partially formed in one piece with the wall 3' of the housing 3.
    The integration of the conduits 5 ′, 5 ”and lines 20 can thus be achieved at least partially during the manufacture of the container 18 and the cover 19 and makes it possible to dispense with the installation and the tedious tight connection conduits and hoses, while also avoiding the exposure of these means with respect to the external environment (distribution means placed against the wall 3 ').
    Advantageously, the tubular walls of the conduits 5 ′, 5 ”and lines 20 are formed, on the one hand, partially in and / or on the wall 3 ′ of the housing 3, preferably of generally rectangular substantially rectangular shape, and , on the other hand, partially by overmolded material 21 and / or wall portions added and assembled by vibration or laser welding.
    The distribution and the cutting of said tubular walls, between their parts formed by the wall 10 ′, 18 ′ of the container 18 and their parts added in portions or by overmolding 21, depend on the possibilities of the mold for molding the container 18 and the complexity of configuration of the container 18 itself, as well as, where appropriate, of the cover 19.
    As shown in FIGS. 1 in particular, the or each supply / evacuation circuit 5 comprises a connection endpiece 22 for the distribution pipe (s) 5 'and a connection endpiece 22' for the supply (s) 5 ”collection duct (s), a common circuit 5 or separate circuits 5 being advantageously provided for the circulation volumes 8 of the heat exchange zones 6 ′ present in the lower tank 18 and the cover 19 which form the two constituent parts of the housing 3.
    In order to give the tray 18 improved mechanical strength and rigidity, in particular taking into account the significant weight that the cells 2 can represent, provision may be made for the tray 18 to include:
    - a reinforcement structure integrated in the body of the tank 18, for example overmolded by the thermoplastic material constituting the wall of said tank 18, and / or, - a reinforcement structure 23 cooperating externally, by conjugation of shapes , with the thermoplastic wall of said tank 18, for example of the frame type providing in particular a central and peripheral stiffening to said tank 18 (FIG. 18). This frame 23 can have side walls 23 ’and a middle spacer 23”.
    In addition, to structurally strengthen the bottom 10 of the tank 18 and optionally provide an additional wall surface for the development of heat exchange zones 6 ′, the tank 18 can also comprise at least one interior wall of subdivision 24, extending in one piece from the bottom of the tank 18, advantageously cooperating with a reinforcing structure 23 and integrating, if necessary, volumes 8 of circulation of heat transfer fluid FC, these volumes 8 preferably being part of the means 4 for circulation of the tank 18 and fluidly connected to the distribution means 5 (Figures 7, 8, 11 and 17).
    Said subdivision wall 24 can be a double wall dividing the tank 6 into two sub-tanks and providing a receiving groove for the spacer 23 "of the reinforcement frame 23.
    Furthermore, a means 25 for controlling the temperature, the circulation and / or the distribution of the heat-transfer liquid is integrated structurally, or even materially, at least partially in the housing 3 (see FIG. 7B - partial integration of 'a water pump).
    Finally, the invention also relates to a motor vehicle, in particular electric or hybrid, characterized in that it comprises at least one battery unit 1 as described above, this battery unit 1 further comprising at at least one means for measuring internal temperature, means for electrically connecting the cells or elements 2 to each other and means for external connection, the latter advantageously being partially formed with or in the wall 3 ′, 10 of the housing 3.
    Of course, the invention is not limited to the embodiments described and shown in the accompanying drawings. Modifications remain possible, in particular from the point of view of the constitution of the various elements or by substitution of technical equivalents, without thereby departing from the scope of protection of the invention.
    权利要求:
    Claims (1)
    [1" id="c-fr-0001]
    [Claim 1] Battery unit (1), in particular for a hybrid and / or electric motor vehicle, essentially comprising, on the one hand, a plurality of cells (2) or battery cells, if necessary grouped together s physically and / or electrically in several blocks or modules (2 '), on the other hand, a housing (3) housing and surrounding the said cells or elements (2) and, finally, means (4, 5 ) regulating the temperature of said cells or elements (2) by circulation of heat transfer fluid (FC), battery unit (1) characterized in that the housing (3) comprises, at least at one level bottom region (6) on which the cells (2) rest, at least one, preferably several, zone (s) (6 ') of heat exchange between said cells (2) and the heat transfer fluid (FC), said or said zone (s) (6 ') being integrated (s) in the structure of said housing (3), preferably in the wall (3') of the latter r, in that the or each exchange zone (6 ') comprises a surface element (7) with high thermal conductivity in contact with cells (2), on the one hand, and the heat transfer fluid (FC), d on the other hand, and in that the surface element (7) with high thermal conductivity is an element added in the housing (3), and consists of a metal plate, or of a rigid material and similar good thermal conductor, secured in a liquid-tight manner with a surface element (9) with low thermal conductivity, each surface element (9) with low thermal conductivity of the or each exchange zone (6 ') forming an integral part of the housing (3) and constituting advantageously a portion of the wall (3 ', 10, 11') of the latter.
    [Claim 2] Battery unit according to claim 1, characterized in that the or each exchange zone (6 ') comprises a volume (8) of circulation of heat transfer fluid (FC), defined between a surface element (7) with high thermal conductivity, in direct contact with cells (2), and a surface element (9) with low thermal conductivity, in contact with the external medium, and consisting of a portion of the bottom wall (10) of the housing ( 3), and in that the or each volume (8) of circulation is delimited laterally or peripherally by a sealing means (11) disposed between the two elements (7 and 9) considered, a escape route (12) being formed around the surface element (9) concerned, allowing the evacuation towards the outside of any heat transfer liquid (FC) escaping if necessary from the volume (8) targeted.
    [Claim 3] Battery unit according to claim 2, characterized in that the or each escape route (12) is formed in the bottom wall (10) of the housing (3) and extends continuously around the means of peripheral sealing (11) of the circulation volume (8) concerned, which preferably corresponds to a flat and flat chamber.
    [Claim 4] Battery unit according to claim 2 or 3, characterized in that the or each escape route (12) comprises a groove or groove (12 ') formed in the bottom wall (10) and which extends externally and circumferentially around the sealing means (11) peripheral to the circulation volume (8) considered, advantageously following the contour of said means (11), and in that at least one, preferably several, orifice (s) ( 12 ”) passing through the bottom wall (10) of the housing is (are) formed in the bottom of said groove (12 ').
    [Claim 5] Battery unit according to any one of Claims 2 to 4, characterized in that each surface element (7) with high thermal conductivity and in the form of a plate, has an edge forming a peripheral frame (13), of in one piece or attached by overmolding, secured to the bottom wall (10) of the housing (3), the bottom wall portion (10) facing the surface element (7) constituting a surface element (9) to low thermal conductivity and the connection zone (14) between the frame (13) and the bottom wall (10), for example a connection zone by welding, extending around and at a distance from the peripheral sealing means (11 ) of the traffic volume (8) concerned.
    [Claim 6] Battery unit according to claim 5, characterized in that the leakage path (12) of each exchange zone (6 ') extends between the securing zone (14) and the sealing means peripheral (11).
    [Claim 7] Battery unit according to any one of claims 2 to 6, characterized in that at least some or all of the leakage paths (12) of the different heat exchange zones (6 ') converge towards a zone or a single point on the bottom wall (10) of the housing (3), provided with a discharge orifice (12 ”).
    [Claim 8] Battery unit according to claim 7, characterized in that the zone or the point of convergence of the flows coming from several or all of the escape routes (12) is equipped with a detector for the presence of heat-transfer liquid ( FC).
    [Claim 9] Battery unit according to any one of claims 2 to 8, characterized in that the sealing means (11) consists of a seal (14) present, in the compressed state, between the peripheral edges mutually secured to the two surface elements (7 and 9), this seal (14) preferably being housed in a groove (11 ') of the bottom wall (10).
    [Claim 10] Battery unit according to any one of Claims 1 to 9, characterized in that each surface element (9) corresponds to a recessed area or a depression in the bottom wall (10) of the housing (3), laterally delimited by raised edges (9 ”) on which substantially rests a surface element (7) in the form of a thermally conductive plate, with the interposition of a sealing means (11).
    [Claim 11] Battery unit according to any one of claims 1 to 10, characterized in that each surface element (7) with high thermal conductivity in the form of a wafer is secured to the bottom wall (10) of the housing (3 ), on the one hand, peripherally at a joining zone (14), preferably continuously and for example by welding, and, on the other hand, at at least one bonding zone (15) located at inside the surface of said plate (7), advantageously at the level of a plurality of bonding zones (15) distributed over the surface of said plate (7), preferably regularly.
    [Claim 12] Battery unit according to any one of claims 1 to 11, characterized in that each surface element (7) with high thermal conductivity and in the form of a wafer, is secured to a portion of the bottom wall (10 ) of the housing (3) constituting a surface element (9) with low thermal conductivity, this at the level of at least one bonding zone (15), preferably a plurality of bonding zones (15) distributed regularly, each zone bonding (15) consisting of a local deformation (16), protruding in the direction of the wall portion (10), of the surface element (7) in the form of a metal plate, said deformation (16) being overmolded by a material (16 ') compatible with the material of said bottom wall portion (10) for a connection by laser welding for example.
    [Claim 13] Battery unit according to any one of claims 1 to 12, characterized in that one of the two surface elements (7 and 9) facing each other, defining between them a circulation volume (8) of heat transfer fluid (FC) of a heat exchange zone (6 ′), advantageously rectangular and planar, has a rib (17) dividing said volume (8) into two branches of an elementary portion of the circulation circuit (4 ′) ) in a U, S or serpentine shape.
    [Claim 14] Battery unit according to any one of claims 1 to 13, characterized in that the circulation volumes (8) of the different heat exchange zone (s) (6 ') form portions of one or more circuit (s) (4) for circulating heat transfer fluid (FC), integrated (s) into the structure of the housing (3), said circuit portions (4) being fluidly connected in series, or not, and connected to distribution / collection conduits (5 ′, 5 ”) forming part of a circuit (5) for supplying / evacuating coolant (FC), these circuits (4 and 5) constituting the regulation means cell temperature (2).
    [Claim 15] Battery unit according to any one of Claims 1 to 14, characterized in that the housing (3) is made of a plastic material and comprises a lower tank (18), with a bottom wall (10), and an upper cover (19) assembled peripherally between them, preferably by screwing, and optionally with the interposition of a seal, at a contact strip (3 ”).
    [Claim 16] Battery unit according to claim 15, characterized in that the cover (19) also integrates, in its structure, one or more zones (6 ') of heat exchange between at least some of, preferably all, cells (2) and the heat transfer fluid (FC), the or each heat exchange zone (6 ') of the cover (19) comprising a volume (8) of circulation of heat transfer fluid (FC) and being formed by the cooperation of '' (a) formation or recess of the wall (19 ') of the cover (19), constituting a surface element (9) with low thermal conductivity, with a surface element (7) with high thermal conductivity, in the form of a plate and in contact with cells (2), for example all the cells (2) of a module (2 ').
    [Claim 17] Battery unit according to claim 15 or 16, characterized in that a flexible and thermally conductive plate or sheet (26) is interposed between the surface element (s) (7) with high thermal conductivity of the heat exchange zone (s) (6 ') integrated in the cover (19) and / or the bottom of the tank (18), on the one hand, and the relevant faces of the cells (2) of the modules (2 ') opposite, on the other hand.
    [Claim 18] Battery unit according to any one of claims 1 to 17, characterized in that each heat exchange zone (6 ') comprises a volume (8) of circulation of heat transfer fluid (FC) forming a portion of the circuit U-shaped or serpentine, the two free ends of the two branches of which are fluidly connected to distribution / collection lines (5, 5 ”) forming part of a circuit (5) supply / evacuation of heat-transfer fluid ( FC).
    [Claim 19] Battery unit according to any one of Claims 1 to 18, characterized in that the means (4, 5) for regulating the temperature comprise distribution (5 ') / collection (5 ”) conduits constituting one or more circuit (s) supply / evacuation of liquid coolant (LC), these conduits (5 ', 5 ”) being structurally integrated in the housing (3), as well as secondary or tapping lines (20 ) connecting said conduits (5 ', 5 ”) to the volumes (8) for circulation of the heat exchange zones (6'), these conduits (5 ', 5”) and lines (20) being at least partially formed of integral with the wall (3 ') of the housing (3).
    [Claim 20] Battery unit according to claim 19, characterized in that the tubular walls of the conduits (5 ', 5 ”) and lines (20) are formed, on the one hand, partially in and / or on the wall (3 ') of the housing (3), preferably of generally substantially rectangular parallelepiped shape, and, on the other hand, partially by overmolded material (21) and / or wall portions added and assembled by vibration or laser welding .
    [Claim 21] Battery unit according to any one of claims 19 and 20, characterized in that the or each circuit (5) supply / evacuation comprises a connection end piece (22) for the conduit (s) distribution (5 ') and a connection nozzle (22') for the collection conduit (s) (5 ”), a common circuit (5) or separate circuits (5) being advantageously provided for the volumes (8) of circulation of the heat exchange zones (6 ′).
    [Claim 22] Battery unit according to any one of Claims 15 to 17, or any one of Claims 18 to 21 as far as they relate to Claim 15, characterized in that the lower tank (18) comprises a reinforcing structure integrated in the body of the tank (18), for example molded by the thermoplastic material constituting the wall of said tank (18).
    [Claim 23] Battery unit according to any one of claims 15 to 17, or any one of claims 18 to 21 as far as they relate to claim 15, characterized in that the tank (18) comprises a reinforcing structure (23) cooperating externally, by conjugation of shapes, with the thermoplastic wall of the lower tank (18), for example of the frame type providing in particular a central and peripheral stiffening to said tank (18).
    [Claim 24] Battery unit according to any one of Claims 15 to 17, or any one of Claims 18 to 21 as far as they relate to Claim 15, characterized in that the lower tank (18) comprises at least one inner partition wall (24), extending in one piece from the bottom of the tank (18), advantageously cooperating with a reinforcing structure (23) and integrating, where appropriate, volumes (8 ) circulation of heat transfer fluid (FC), these volumes (8) preferably forming part of the means (4) for circulation of the tank (18) and fluidly connected to the distribution means (5).
    [Claim 25] Battery unit according to any one of Claims 1 to 24, characterized in that a means (25) for controlling the temperature, the circulation and / or the distribution of the heat-transfer liquid is structurally integrated, or even materially, at least partially in the housing (3).
    [Claim 26] Motor vehicle, in particular electric or hybrid, characterized in that it comprises at least one battery unit (1) according to any one of claims 1 to 25, this battery unit (1) further comprising at least one means for measuring internal temperature, means for electrically connecting the cells or elements (2) to each other and external connection means, the latter advantageously being partially formed with or in the wall (3 ′, 10) of the housing (3).
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    同族专利:
    公开号 | 公开日
    WO2019197338A1|2019-10-17|
    US20210167442A1|2021-06-03|
    KR20200140337A|2020-12-15|
    WO2019197340A1|2019-10-17|
    FR3079971B1|2021-05-21|
    KR20200140335A|2020-12-15|
    EP3776687B1|2022-01-12|
    US20210151818A1|2021-05-20|
    JP2021521620A|2021-08-26|
    EP3776686A1|2021-02-17|
    FR3062749A1|2018-08-10|
    JP2021521619A|2021-08-26|
    CN111971816A|2020-11-20|
    CN111971815A|2020-11-20|
    EP3776686B1|2022-01-12|
    EP3776687A1|2021-02-17|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    DE102012012663A1|2012-06-23|2013-12-24|Volkswagen Aktiengesellschaft|Housing for carrying and cooling lithium ion battery pack for drive of electric vehicle, has separation body arranged between operating device and trough, where body and trough limit intermediate space to guide coolant in flow-proof design|
    US20160087319A1|2013-06-07|2016-03-24|Lg Chem, Ltd.|Battery pack having improved safety against leakage of liquid refrigerant|
    DE102013011895A1|2013-07-16|2015-01-22|Audi Ag|Receiving device for receiving at least one energy storage component|
    EP2908377A1|2014-02-17|2015-08-19|Samsung SDI Co., Ltd.|Case for battery pack with cooling system|
    EP3319149A1|2016-11-07|2018-05-09|PSA Automobiles SA|Battery whose electrochemical cell modules are separated by external thermal exchange plates, and associated system|
    FR3089690B1|2018-12-07|2021-08-06|Valeo Systemes Thermiques|Box for an electrical energy storage device for a motor vehicle|
    FR3099646B1|2019-07-30|2021-07-02|Sogefi Air & Cooling|Cooling module and device for battery and corresponding battery|
    KR20220018799A|2020-08-07|2022-02-15|주식회사 엘지에너지솔루션|Battery module with improved fastening of cooling plate using reinforcment beam and battery pack comprising the same|
    CN113707998A|2021-10-28|2021-11-26|三一汽车制造有限公司|Battery package, battery package subassembly and vehicle|
    法律状态:
    2019-06-20| PLFP| Fee payment|Year of fee payment: 2 |
    2019-10-11| PLSC| Publication of the preliminary search report|Effective date: 20191011 |
    2020-06-23| PLFP| Fee payment|Year of fee payment: 3 |
    2021-06-23| PLFP| Fee payment|Year of fee payment: 4 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1853131|2018-04-10|
    FR1853131A|FR3062749A1|2018-04-10|2018-04-10|BATTERY UNIT INTEGRATING THERMAL EXCHANGE AREAS|KR1020207031777A| KR20200140335A|2018-04-10|2019-04-08|Battery unit with integrated temperature control means|
    JP2021504572A| JP2021521620A|2018-04-10|2019-04-08|Battery unit with built-in temperature control means|
    US17/044,974| US20210167442A1|2018-04-10|2019-04-08|Battery unit comprising built-in temperature control means|
    EP19716886.7A| EP3776687B1|2018-04-10|2019-04-08|Battery unit with integrated temperature control means|
    CN201980025339.8A| CN111971815A|2018-04-10|2019-04-08|Battery cell comprising a built-in temperature control device|
    PCT/EP2019/058814| WO2019197340A1|2018-04-10|2019-04-08|Battery unit comprising built-in temperature control means|
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